Flow meter device factory from China: Radar level meter adopts non-contact measurement, and has the advantages of high measurement accuracy, not affected by process conditions, easy to install and easy to maintain, so it is widely used in offshore oil platforms in recent years. Today, we would like to take you through several actual cases in offshore oil platform to understand the reasons and solutions of the radar level meter’s measurement value jumping. The first case was an oil field where the radar level meter in the left crude tank jumped to full scale several times during production. A sealed metal cover was used to cover the main body of the sensor, and during the test, it was found by connecting the radar level transmitter that the closed metal cover would result in more false signals throughout the measurement range, and the overall noise line would rise. See even more information at flow meter manufacturer.
The key components are made of high-quality materials, which have strong corrosion resistance and can adapt to highly corrosive environments. Low power consumption, can use solar power to supply power, no need to build water level wells, adapt to various geographical environments, no impact on water flow, and more convenient installation and maintenance. The parameter setting is convenient, and the false echo from the liquid surface to the antenna can be automatically identified by the software carried by itself to eliminate the interference.
An important part of steam generation is the quality of the steam generated. Maintaining water quality in the boiler within design parameters ensures the highest quality steam possible while minimizing blowdown of the boiler, both of which improve energy and resource management. Continuous or manual blowdown of the boiler minimizes scale accumulation and corrosion resulting from impurities in the water. The blowdown provides a means of accommodating liquid and impurities from the boiler, with the latter facilitating energy recovery through the use of flash steam.
Temperature Compensation- Precision in Any Environment Another advancement in guided radar level measurement technology is the incorporation of mechanisms that compensate for temperature variations. Temperature fluctuations in microwave module circuits can lead to inaccuracies in measuring levels. To tackle this challenge, radar level measurement systems have implemented creative solutions. A crucial aspect of these advancements involves allocating a portion of the radar transmission pulse as a reference pulse. This reference pulse serves as a benchmark for comparing measurements enabling temperature calibration. When temperature changes occur the radar sensor can adjust its measurements accordingly ensuring that environmental conditions have no impact on accuracy. This temperature compensation feature is particularly valuable in applications where significant temperature shifts are common. Industries dealing with temperatures or processes prone to variations, such as petrochemical or food manufacturing sectors, rely on precise measurements. Radar sensors equipped with temperature compensation mechanisms rise to the occasion by delivering reliable results despite changing conditions.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. See extra details at https://www.kaidi86.com/. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.
Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
For the continuous measurement of corrosive, high viscosity, flammable and toxic liquids, liquid-liquid interface and solid-liquid interface that are difficult to measure by ordinary liquid level meter , ultrasonic level meter should be selected, but should not be used in occasions with large liquid level fluctuations . Ultrasonic level meter are suitable for measuring media that can fully reflect and transmit sound waves, but should not be used in vacuum. The ultrasonic flow meter should not be used in process equipment where internal obstacles affect the propagation of sound waves.
The whole process measurement is rain proof, corrosion proof, high temperature, high pressure, leakage proof, no blind area, eye-catching display, intuitive reading, and a wide measurement range, suitable for all kinds of towers, tanks, tanks, spherical vessels and boilers and other equipment continuous measurement of liquid level. Optional liquid level alarm switch, can realize the upper and lower limit of liquid level alarm and control.